Industry Roundtable
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Technology Transfer

Introduction

Today, more than ever, advanced technology is the key to America's economic growth and development. NASA's Commercial Technology Network is at the forefront of developing relationships that allow aerospace expertise and technology to be incorporated into the private sector. As critical technologies for aerospace use are developed, NASA works with industry by co-developing, partnering, and licensing to commercialize these technologies and maximize their impact across the broadest range of applications.

NASA strengthened the Commercial Technology Network's Technology Transfer program in 1989 to make technology available to businesses, universities, and other government agencies. Working with national and regional technology transfer networks and our industrial partners, we reduce development costs, accelerate production schedules, and deploy existing technologies to points where they can make significant differences for both companies and individuals. By sharing technology with industry, NASA realizes two of its major goalsÑto strengthen America's competitiveness in the world marketplace and ensure future technological breakthroughs.

National needs for quality, durability, value, and environmental protection benefit from NASA's drive to improve on all these fronts. Across the agency, researchers are applying aerospace technologies in conventional and unconventional ways, stretching the boundaries and creating new applications for a host of new materials, processes, and inventions, many of which find their most promising uses outside the traditional aerospace applications. NASA works directly with industry to develop many aircraft technologies, but we also develop technology for launch vehicles, spacecraft, rocket engines, pumps, turbines, nozzles, and injectors. Insulation, coatings, electronic components, and even software emerge from NASA's efforts in a steady stream, and almost all are available for use by American industry.

As we move into the 21st century, NASA is seizing the technological high ground, and bringing the opportunities that come from it to America's industries and people. ( Following are brief examples of technologies developed for NASA applications outside of aeronautics. The commercialization of these technologies has provided benefits to the air transportation industry in a variety of applications. Also included are a few examples of technologies that have potential benefits for aviation.


Better Part Marking: Compressed Symbology

NASA needed a method of identifying and tracking the hundreds of thousands of Space Shuttle parts, some as small as a screw. Each part needed to be marked to easily reference its manufacturing history, specifications, and operational data, and the markings had to withstand temperatures from minus 250 degrees farenheit to over 2,000 degrees farenheit.

Digital data matrix technology identifies products with invisible and virtually indestructible markings. The laser-etched markings applied directly to the product are as small as 4 micronmeters and as large as 2 square feet.

The marking technique is compatible with steel, paper, glass, fabric, ceramics, plastic, metal, etc., and conforms to the shape, size, color, and other properties of the product. Each symbol of the checkerboard-like matrix contains from 5 to over 100 coded characters, providing up to 100 times as much information as a bar code in the same or less space.

Symbology Research Center, in Huntsville, AL., was founded to market the "compressed symbology" product marking system after being proven in the demanding environment of space flight. The technology clearly has enormous potential industry-wide for efficiency and cost savings.


Reusable Surface Insulation

Advanced Flexible Reusable Surface Insulation was developed by Ames Research Center to protect the Space Shuttle from the searing heat that engulfs it on reentry into the Earth's atmosphere. Hi-Temp. Insulation, Inc., has adapted this Space Shuttle program technology for commercial use.

NASA assisted improvements to the insulation material gives it the ability to withstand heating and cooling cycles, rapid and fluctuating temperature changes, continuous vibration and gravitational stress, and contact with aircraft engine contaminants.

A Fire Protection Division of Hi-Temp Insulation has been established offering the first suit designed exclusively by and for aircraft rescue fire fighters. The suit offers great mobility, comfort and flexibility while weighing far less than other heat-protecting apparel. From the inside out, the suit retards heat, scalding steam, flammable fumes, and molten liquids.


Thermal Packaging

Aluminized polymer film used in spacecraft as a radiation barrier to protect both astronauts and delicate instruments now has many different applications.

The packaging reflects outside heat away from contents inside the container. Spinoff applications of the material include aluminized shipping bags, food cart covers, medical bags, gel packs, insulated panels, and express mailers.


Spacecraft Tiles for Use on Earth

A new tile material composite, based on the ceramic fiber tiles on the Space Shuttle could be used commercial products that require mechanically tough superinsulation. The new tiles have a layer of aerogel, sometimes called "solid smoke," inside its air spaces. The new material potentially could be used for furnaces, automobile catalytic converters, liquefied gas transport trucks, and liquid carbon dioxide, special nitrogen, and oxygen containers.

Shuttle Insulation-Aerogel
Shuttle Insulation-Aerogel

Pure aerogel was invented decades ago and has evolved tremendously, becoming lighter, cheaper, safer and easier to manufacture, and it is useful for specialized applications. Aerogel tiles can be machined into different shapes for many uses here on Earth. The aerogel tile composite was developed to exploit the insulating properties of aerogel's under demanding operating conditions (which would shatter a pure aerogel). It works similarly to a chunk of solid vacuum because it prevents air or other gases from transporting heat through the material.


Airline Operations Aid

C Language Integrated Production System (CLIPS), a NASA-developed expert systems program, is used by American Airlines for three purposes: as a rapid prototyping tool; to develop production prototypes; and to develop production applications. An example of the latter is CLIPS' use in "Hub S1AAshing," a knowledge-based system that recommends contingency plans when severe schedule reductions must be made. Hub S1AAshing has replaced a manual, labor intensive process. It saves time and allows operations control coordinators to handle more difficult situations. Because the system assimilates much of the information necessary to facilitate educated decision making, it minimizes negative impact in situations where it is impossible to operate all flights.


3D Audio System

Research into virtual reality led to the development of the Convolvotron (manufactured by Crystal River Engineering), a high-speed digital audio processing system that delivers three-dimensional sound over headphones. It consists of a two-card set designed for use with a personal computer. The Convolvotron's primary application is presentation of 3D audio signals over headphones. Four independent sound sources are filtered with large time-varying filters that compensate for motion. The perceived location of the sound remains constant. Possible applications are in air traffic control towers or airplane cockpits, hearing and perception research, and virtual reality development.


Traffic Monitor

The X-15 "Eye in the Sky," a traffic monitoring system, incorporates NASA imaging and robotic vision technology. A camera or "sensor box" is mounted in a housing. The sensor detects vehicles approaching an intersection and sends the information to a computer, which controls the traffic light according to the traffic rate. Jet Propulsion Laboratory technical support packages aided Mestech in developing the system. The X-15's "smart highway" can also be used to count vehicles on a highway and compute the number in each lane and their speeds, important information for freeway control engineers. Additional applications are in airport and railroad operations. The system is intended to replace loop-type traffic detectors.


Environment Monitor And Explosives Detection

When Viking landers touched down on Mars equipped with a variety of systems to conduct automated research, each carrying a compact but highly sophisticated instrument for analyzing Martian soil and atmosphere. Instrument called a Gas Chromatography/Mass Spectrometer (GC/MS) had to be small, lightweight, shock resistant, highly automated and extremely sensitive, yet require minimal electrical power. Viking Instruments commercialized this technology and targeted their primary market as environmental monitoring, especially toxic and hazardous waste site monitoring. Waste sites often contain chemicals in complex mixtures, and the conventional method of site characterization, taking samples on-site and sending them to a laboratory for analysis is time consuming and expensive. Other terrestrial applications are explosive detection in airports, drug detection, industrial air monitoring, medical metabolic monitoring and for military, chemical warfare agents. Airline Wheelchair

Few people who use wheelchairs travel by air because of the difficulties in moving through the airplane cabin. A cooperative program involving several organizations has led to a wheelchair that is capable of moving through the narrow aisle of an airliner to move passengers to their seats and give them access to the lavatories. One of the prototypes was designed by the University of Virginia Rehabilitation Engineering Center with help from NASA's Langley Research Center. Langley applied aerospace technology in structural analysis and materials engineering. The wheelchair is stable, durable, and easy to handle. It is made of composite materials, weighs only 17 pounds, and can support a 200-pound person. The chair folds easily for stowage when not in use.


Technology For Transportation Safety

A polyimide foam material developed for the Space Shuttle, resists ignition. Commercially known as Solimide, it chars and decomposes when exposed to open flames. The material does not "outgas" until it begins to char, making it safer than current materials with respect to toxic fumes. The polyimide can be made in two forms: a resilient foam and a rigid foam. It is used in commercial transport interiors for such soft components as seat cushions and door, wall, floor, and ceiling panels. The material's flame resistance could lengthen, from 2 minutes to 5, the time needed for passenger evacuation in a ground emergency. It is also part of an advanced wire and cable jacketing material that has superior flame resistance and smoke retardation characteristics, and used for low-smoke cable assemblies on rapid transit systems in the U.S. and abroad.


Weight Saving Escape Chutes For Airplanes

Weight saving is an important consideration in airliners. Boeing saved 200 pounds per airplane by changing the compressed-gas cylinders used to inflate the passenger escape chutes. The new cylinders, constructed by winding fibers around an aluminum liner, are 60 percent lighter than the previously used cylinders. The technology involved was originally developed for rocket motor casings.


Faster Finances

TRW has applied the Apollo checkout procedures to retail-store and bank-transaction systems, as well as to control systems for electric power transmission gridsÑreducing the chance of power blackouts. Automatic checkout equipment for Apollo Spacecraft was one of the most complex computer systems in the world. Used to integrate extensive Apollo checkout procedures from manufacture to launch, it spawned major advances in computer systems technology. Store and bank credit systems have caused significant improvement in speed and accuracy of transactions, credit authorization and inventory control. A similar computer service called "Validata" is used nationwide by airlines, airline ticket offices, car rental agencies, and hotels.


Portable Medical Equipment: Defibrillator

The Portable Medical Status and Treatment System (PMSTS), was designed to give medical treatment in remote areas where considerable time may elapse before a patient receives due attention. The system incorporates NASA astronaut-monitoring, electronic circuitry and microminiaturization technologies.

Key elements of the battery-powered PMSTS include a vital signs monitor and a defibrillator, used to deliver an electrical shock to restore an erratic heartbeat. The system also includes a 10-channel radio with two-way voice communication to transmit vital signs to a distantly located physician. The Porta-Fib III, designed for use in a hospital environment, is credited with saving the life of a heart attack victim during a commercial airline flight.

NASA POC:
Dr. Robert Norwood
202-358-2320
rnorwood@hq.nasa.gov

Web Site:
http://nctn.hq.nasa.gov/index.html

 
Aerospace Logo NASA Headquarters Responsible Official: Code R
Curator: Boeing Information Services, Inc.
http://www.hq.nasa.gov/office/aero