NASA PREFERRED RELIABILITY AND MAINTAINABILITY PRACTICES
This site provides web access to the NASA Preferred Reliability and Maintainability Practices from NASA Technical Memorandum 4322, NASA Reliability Preferred Practices for Design and Test and NASA Technical Memorandum 4628, Recommended Techniques for Effective Maintainability. Hardcopies of the original issues of these documents are available from the NASA Center for AeroSpace Information (CASI) 7121 Standard Drive Hanover, MD 21076-1320 Phone: (301) 621-0390 E-mail: help@sti.nasa.gov Website: www.sti.nasa.gov. Note: Later practices were not incorporated into the hardcopies of these documents as the individual practices were placed on the web in the NASA Lessons Learned Information System (http://search.nasa.gov/offices/oce/llis/home/index.html).
The information presented below represents the “best technical advice” that NASA has to offer on reliability and maintainability design and test practices and techniques. These practices and techniques should not be interpreted as requirements, but rather as proven technical approaches that can enhance system reliability and maintainability. Application of the practices, guidelines, and techniques is strongly encouraged, but the final decision regarding applicability resides with the particular program or project. The information is presented by Preferred Practice number with cross-reference to the corresponding Lessons Learned Information System number.
Design and Test Practices for Aerospace SystemsThis section contains Reliability Design Practices that have contributed to the success of previous space flight programs. The practices include recommended analysis procedures, redundancy considerations, parts selection, environmental requirements considerations, and test requirements and procedures.
Environmental Series
|
Preferred Practice Number |
Lessons Learned Number |
Title |
|
1101 |
0643 |
|
|
1102 |
0679 |
|
|
1103 |
0644 |
Nickel-Cadmium Conventional Spacecraft Battery Handling and Storage Practice |
|
1104 |
0706 |
|
|
1105 |
0647 |
Solar Flare Proton and Heavy Ion Modeling for Single Event Effects |
|
1106 |
0708 |
|
|
1107 |
0705 |
|
|
1108 |
0694 |
Super Ni-Cd Spacecraft Battery Handling and Storage Practice |
|
1109 |
0704 |
|
|
1110 |
0645 |
Engineering Design Series
|
Preferred Practice Number |
Lessons Learned Number |
Title |
|
1201 |
0676 |
|
|
1202 |
0677 |
High Voltage Power Supply Design and Manufacturing Practices |
|
1203 |
0709 |
|
|
1204 |
0703 |
|
|
1205 |
0663 |
|
|
1206 |
0646 |
|
|
1207 |
0702 |
|
|
1208 |
0701 |
|
|
1209 |
0698 |
|
|
1210 |
0654 |
|
|
1211 |
0652 |
Combination Methods for Deriving Structural Design Loads Considering Vibro-Acoustic, etc. Responses |
|
1212 |
Design and Analysis of Electronic Circuits for Worst Case Environments and Part Variations |
|
|
1213 |
0653 |
|
|
1214 |
0658 |
|
|
1215.1 |
0655 |
|
|
1215.2 |
0656 |
|
|
1215.3 |
0657 |
|
|
1215.4 |
0667 |
|
|
1215.5 |
0668 |
|
|
1216 |
0697 |
|
|
1217 |
0669 |
|
|
1218 |
0672 |
Application of Ablative Composites to Nozzles for Reusable Solid Rocket Motors |
|
1219 |
0713 |
|
|
1220 |
0671 |
|
|
1221 |
0714 |
|
|
1222 |
0711 |
Magnetic Field Restraints for Spacecraft Systems and Subsystems |
|
1223 |
0674 |
|
|
1224 |
0712 |
|
|
1225 |
0767 |
|
|
1226 |
0768 |
|
|
1227 |
0764 |
Controlling Stress Corrosion Cracking in Aerospace Applications |
|
1228 |
0723 |
Independent Verification and Validation of Embedded Software |
|
1229 |
0893 |
|
|
1230 |
0762 |
System Design Analysis Applied to Launch Vehicle Configurations |
|
1231 |
0739 |
|
|
1232 |
0691 |
|
|
1233 |
0670 |
|
|
1234 |
0820 |
|
|
1235 |
0673 |
|
|
1236 |
0725 |
|
|
1237 |
Reserved |
|
|
1238 |
0722 |
|
|
1239 |
0727 |
|
|
1240 |
0803 |
Identification, Control, and Management of Critical Items Lists |
|
1241 |
0804 |
|
|
1242 |
0721 |
|
|
1243 |
0772 |
|
|
1244 |
0773 |
Design Practice to Control Interference from Electrostatic Discharge (ESD) |
|
1245 |
Reserved |
|
|
1246 |
0707 |
|
|
1247 |
Spacecraft Lessons Learned Reporting System |
|
|
1248 |
0731 |
|
|
1249 |
0732 |
|
|
1250 |
0733 |
|
|
1251 |
0734 |
Instrumentation System Design and Installation for Launch Vehicles |
|
1252 |
0735 |
|
|
1253 |
0736 |
|
|
1254 |
0737 |
|
|
1255 |
0738 |
|
|
1256 |
0821 |
|
|
1257 |
0759 |
|
|
1258 |
0824 |
Space Radiation Effects on Electronic Components in Low-Earth Orbit |
|
1259 |
0787 |
|
|
1260 |
0792 |
|
|
1261 |
0793 |
Characterization of RF Subsystem Susceptibility to Spurious Signals |
|
1262 |
0789 |
|
|
1263 |
0754 |
|
|
1264 |
0753 |
|
|
1265 |
0755 |
|
|
1266 |
0751 |
|
|
1267 |
0752 |
|
|
1268 |
0750 |
|
|
1269 |
0890 |
|
|
1270 |
Reserved |
|
|
1271 |
Reserved |
|
|
1272 |
0826 |
|
|
1273 |
0827 |
Quantitative Reliability Requirements Used as Performance-Based Requirements for Space Systems |
Analysis Series
|
Preferred Practice Number |
Lessons Learned Number |
Title |
|
1301 |
0788 |
|
|
1302 |
0786 |
|
|
1303 |
0782 |
|
|
1304 |
0790 |
|
|
1305 |
0791 |
|
|
1306 |
0794 |
Thermal Analysis of Electronic Assemblies to the Piece Part Level |
|
1307 |
0795 |
|
|
1308 |
0796 |
|
|
1309 |
0797 |
Analysis of Radiated EMI from ESD Events Caused by Space Charging |
|
1310 |
0798 |
|
|
1311 |
0758 |
Computational Fluid Dynamics (CFD) in Launch Vehicle Applications |
|
1312 |
0757 |
|
|
1313 |
0825 |
System Reliability Assessment Using Block Diagraming Methods |
|
1314 |
0756 |
Sneak Circuit Analysis Guideline for Electromechanical Systems |
|
1315 |
0799 |
|
|
1316 |
0800 |
|
|
1317 |
0815 |
|
|
1318 |
0819 |
Test Series
Design and Test Guidelines for Aerospace Systems
This section contains Reliability Design Guidelines. These guidelines represent technically credible processes that can be applied to ongoing NASA programs/projects. Unlike a Reliability Design Practice, a guideline lacks specific operational experience or data to indicate that a topic area has contributed to mission success. However, a guideline does contain information that represents current “best thinking” on a particular topic and is a well thought out approach to resolving a particular issue or problem.
Engineering Design Series
|
Preferred Practice Number |
Lessons Learned number |
Title |
|
2201 |
0675 |
|
|
2202 |
0678 |
Design Considerations for Selection of Thick-Film Microelectronic Circuits |
|
2203 |
0680 |
|
|
2204 |
0681 |
|
|
2205 |
0682 |
|
|
2206 |
0686 |
|
|
2207 |
0684 |
|
|
2208 |
0683 |
|
|
2209 |
0687 |
|
|
2210 |
0689 |
|
|
2211 |
0692 |
|
|
2212 |
Reserved |
|
|
2213 |
0688 |
Management of Limited Failure Analysis Resources for EEE Parts |
|
2214 |
0690 |
|
|
2215 |
0761 |
Guideline for Developing Reliable Instrumentation for Aerospace Systems |
Analysis Series
|
Preferred Practice Number |
Lessons Learned Number |
Title |
|
2301 |
0693 |
|
|
2302 |
0695 |
|
|
2303 |
0696 |
|
|
2304 |
0700 |
|
|
2305 |
0699 |
Test Series
|
Preferred Practice Number |
Lessons Learned Number |
Title |
|
2401 |
0710 |
|
|
2402 |
0715 |
Near Field Measurements for Large Aperture Antenna Pattern Determination |
|
2403 |
0716 |
|
|
2404 |
0717 |
Guideline for Use of Fizeau Interferometer in Optical Testing |
|
2405 |
0718 |
|
|
2406 |
0720 |
Design and Test Practices for Ground Support Equipment
This section contains design and procedural practices that have contributed to successful ground support of space flight and ground-based aerospace programs. This material is primarily concerned with design and test techniques, procedures for control of critical items, and control of environmental influences on successful launch.
Ground Support Equipment Practices
|
Preferred Practice Number |
Lessons Learned Number |
Title |
|
3001 |
0660 |
Flow Fuses for Elimination of Hazards in Pneumatic and Hydraulic Systems |
|
3002 |
0650 |
|
|
3003 |
0659 |
|
|
3004 |
0648 |
|
|
3005 |
0649 |
Identification, Control, and Management of GSE Critical Items |
|
3006 |
0651 |
|
|
3007 |
0661 |
|
|
3008 |
0685 |
|
|
3009 |
0662 |
|
|
3010 |
0665 |
|
|
3011 |
0666 |
Recommended Techniques for Effective Maintainability
Maintainability is a process for assuring the ease by which a system can be restored to operation following a failure. Designing and operating cost effective, maintainable systems (both on orbit and on the ground) has become a necessity within NASA. These techniques provides (1) program management considerations – key elements of an effective maintainability effort; (2) design and development considerations; (3) analysis and test considerations – quantitative and qualitative analysis processes and testing techniques; and (4) operations and operational design considerations that address NASA field experience.
Program Management
|
Preferred Practice Number |
Lessons Learned Number |
Title |
|
PM-1 |
0835 |
|
|
PM-2 |
0831 |
|
|
PM-3 |
0724 |
|
|
PM-4 |
0891 |
Preventative Maintenance Strategies Using Reliability Centered Maintenance (RCM) |
Design Factors and Engineering
|
Preferred Practice Number |
Lessons Learned Number |
Title |
|
DFE-1 |
0892 |
Selection of Robotically Compatible Fasteners and Handling Mechanisms |
|
DFE-2 |
0837 |
|
|
DFE-3 |
0842 |
Common Charge Points for Lubrication Systems for Mechanical Ground Support Equipment |
|
DFE-4 |
0843 |
Use of Digital Potentiometers in Electrically Powered Systems |
|
DFE-5 |
0844 |
|
|
DFE-6 |
0838 |
|
|
DFE-7 |
0839 |
Fault-Detection, Fault-Isolation and Recovery (FDIR) Techniques |
Analysis and Test
|
Preferred Practice Number |
Lessons Learned Number |
Title |
|
AT-1 |
0833 |
|
|
AT-2 |
0840 |
|
|
AT-3 |
0841 |
|
|
AT-4 |
0829 |
Availability, Cost, and Resource Allocation (ACARA) Model to Support Maintenance Requirements |
|
AT-5 |
0830 |
Rocket Engine Failure Prediction Using an Average Signal Power Technique |
|
AT-6 |
0846 |
|
|
AT-7 |
0848 |
|
|
AT-8 |
0845 |
|
|
AT-9 |
Reserved |
|
|
AT-10 |
0847 |
Operations and Operational Design Considerations
|
Preferred Practice Number |
Lessons Learned Number |
Title |
|
OPS-1 |
0836 |
|
|
OPS-2 |
0850 |
|
|
OPS-3 |
0832 |
|
|
OPS-4 |
0851 |
|
|
OPS-5 |
0852 |
|
|
OPS-6 |
0853 |
|
|
OPS-7 |
0880 |
|
|
OPS-8 |
0881 |
|
|
OPS-9 |
0854 |
Pneumatic Systems – Pilot-Controlled Pressure Regulator Loading |
|
OPS-10 |
Modular Automated Power Switching Device |
|
|
OPS-11 |
0855 |
|
|
OPS-12 |
0870 |
|
|
OPS-13 |
0849 |
|
|
OPS-14 |
0882 |
|
|
OPS-15 |
0883 |
|
|
OPS-16 |
0867 |
|
|
OPS-17 |
0879 |
|
|
OPS-18 |
0878 |
|
|
OPS-19 |
0834 |
Maintainability Considerations in EVA Design an Astronaut’s Perspective |
September 22, 2006