History Project
Fact Sheet #6
The Policy Origins of the X-33
The DC-XA
December 22, 1999
Part V
Now What?
The NASA Mishap Investigation Board, headed
by Vance D. Brand of NASA's Dryden Flight Research Center, concluded that the primary
cause of the accident was that the brake line on the helium pneumatic system for
landing gear 2 was not connected. This unconnected brake line prevented the brake
mechanism from becoming pressurized. The brake mechanism needed to be pressurized
in order for it to release the brake. The result was that landing gear 2 did not
extend, and the vehicle became unstable when it landed. The DC-XA then toppled onto
its side, exploded, and burned.
A number of causes contributed to the failure, according to the NASA Mishap Investigation
Board. These included the design of the system for stowing the gear, which required
technicians to violate the integrity of the helium brake line after integrity had
been verified previously. No other check was conducted to verify again the integrity
of the system after disconnection and reconnection of the line. Landing gear stowage
was never identified as a critical process, and no special steps were taken to ensure
the readiness of that system for flight. The Board also found that, during the gear
stowage process, no record of checking off steps was made, and there was no evidence
of cross-checking of work by another person. Moreover, distraction or interruption
of the technician during gear stowage operations may have contributed to the brake
line not be connected.
In short, the NASA Mishap Investigation Board largely blamed human error for
the demise of the Clipper Graham. Moreover, the failure to connect the landing gear
brake line was not an isolated incident. While preparing the DC-XA for its third
flight, a hydraulics technician discovered the same failure to connect the landing
gear brake line. The technician brought the matter to the attention of the other
technicians, and the problem was corrected before flight. However, the incident was
never documented, and no changes were made to the procedure to highlight the issue.
"This appears," NASA Mishap Investigation Board concluded, "to have
been a missed opportunity to tighten up the controls of this critical process."
The Board also found fault with the way the project had been managed. Because
the design and operational procedures of the DC-XA "were driven by rapid development
and low cost," a number of imprudent practices resulted. "Accordingly,
a minimum number of personnel were involved in operations. Also, design was single
string, and there was just one flight test vehicle. There was strong reliance on
good people but not a lot of margin for human error afforded by the vehicle preparation
process. The McDonnell Douglas Rapid Prototyping Guidelines or implementation thereof
for the DC-XA may have gone too far in the direction of sacrificing quality and reliability.
This rapid prototyping concept should be revisited from an operations perspective."
Many fans of the DC-X and the DC-XA had hoped to see the vehicle standing at
the National Air and Space Museum one day. Others wanted to fly it until, well, it
crashed. The Clipper Graham's demise ended all such discussion. Now the friends of
the vehicle and the ideas for which it stood wanted NASA to build another one and
keep flying. Would that be the best use of limited NASA funding for launcher technology
development?
The answer to that question was up to Gary Payton, formerly with the Air Force
and the Strategic Defense Initiative Organization, but now head of reusable launch
vehicle technology development at NASA Headquarters. There was just not enough money
to build another ship, the price tag for which was probably $120 million, and by
now, the DC-XA was not the only vehicle in the NASA program to develop single-stage-to-orbit
and other advanced launch technologies. Consequently, Payton decided to not build
another DC-XA.
The demise of the Clipper Graham did not bring the curtain down on NASA's development
of reusable launch technology. NASA had two more "X" vehicles in the works.
The next fact sheet will take up the story of one of those, the X-34.